Development of a new powder-bed arc additive manufacturing approach for producing high entropy alloys
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Date
2021-11-26
Journal Title
Journal ISSN
Volume Title
Publisher
Australian Nuclear Science and Technology Organisation
Abstract
High entropy alloys (HEAs) have gained significant attention over the past decade from both academic and industrial communities due to their unique design concept and promising properties. The manufacturing of this emerging material with desired properties remains challenging. Most of previous work utilized conventional vacuum arc melting and casting methods for producing HEAs. However, the disadvantage of typical casting microstructure, columnar dendrite and serious chemical segregation, causes serious deterioration to their mechanical properties. A new powder-bed arc additive manufacturing (PAAM) has been developed at the University of Wollongong for producing HEAs. This approach, with a high level of flexibility for controlling the forming process and the characteristic rapid solidification, enables the tailoring of the microstructure through the process control and the effective reduction of the chemical segregation in these compositionally complexed alloys. Additionally, compared with the laser and electron beam based additive manufacturing, PAAM is advantageous for higher production rate hence it is promising in industrial applications for producing bulk components in shorter period. The production of a eutectic AlCoCrFeNi2.1 HEA using this new PAAM approach will be presented to demonstrate its capability. The characterisation work shows that the produced AlCoCrFeNi2.1 samples have a lamellar microstructure consisting of the soft but ductile face-centered cubic (FCC) phase as well as the hard body-centered-cubic (BCC) phase. The material demonstrates a remarkable combination of excellent ultimate tensile strength (719 MPa) and ductility (elongation ~27%). The current work has demonstrated that the developed PAAM process is promising for producing HEA components with desired properties. © The Authors
Description
Keywords
Powder metallurgy, Alloys, Entropy, Physical properties, Materials, Casting, Dendrites
Citation
Dong, B., Wang, Z., Pan, Z., Muránsky, O., Zhu, H., Reid, M., & Li, H. (2021). Development of a new powder-bed arc additive manufacturing approach for producing high entropy alloys. Presentation to the ANSTO User Meeting, 24-26 November 2021, Online. Retrieved from: https://events01.synchrotron.org.au/event/146/contributions/4334/