Browsing by Author "Withers, PJ"

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    Evolution of crack-tip stresses during a fatigue overload event.
    (Elsevier, 2010-06) Steuwer, A; Rahman, M; Shterenlikht, A; Fitzpatrick, ME; Edwards, L; Withers, PJ
    The mechanisms responsible for the transient retardation or acceleration of fatigue crack growth subsequent to overloading are a matter of intense debate. Plasticity-induced closure and residual stresses have often been invoked to explain these phenomena, but closure mechanisms are disputed, especially under conditions approximating to generalised plane strain. In this paper we exploit synchrotron radiation to report very high spatial resolution two-dimensional elastic strain and stress maps at maximum and minimum loading measured under plane strain during a normal fatigue cycle, as well as during and after a 100% overload event, in ultra-fine grained AA5091 aluminium alloy. These observations provide direct evidence of the material stress state in the vicinity of the crack-tip in thick samples. Significant compressive residual stresses were found both in front of and behind the crack-tip immediately following the overload event. The effective stress intensity at the crack-tip was determined directly from the local stress field measured deep within the bulk (plane strain) by comparison with linear elastic fracture mechanical theory. This agrees well with that nominally applied at maximum load and 100% overload. After overload, however, the stress fields were not well described by classical K fields due to closure-related residual stresses. Little evidence of overload closure was observed sometime after the overload event, in our case possibly because the overload plastic zone was very small. © 2010, Elsevier Ltd.
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    In situ study of the stress relaxation during aging of nickel-base superalloy forgings
    (Springer Nature, 2019-06-03) Aba-Perea, PE; Withers, PJ; Priling, T; Paradowska, AM; Ma, D; Preuss, M
    Nickel-base superalloys are conventionally aged in order to develop a favorable microstructure as well as to relieve residual stresses. Here neutron diffraction was used to follow the evolution of residual stress during aging in Inconel 718 and Udimet 720LI for the first time by a combination of in situ and ex situ measurements. First, the quench-induced stress profiles were determined for different geometries of Inconel 718 forgings confirming that the amplitude of stress is not significantly affected by the thickness of the component. It was followed by in situ residual stress analysis using neutron diffraction during aging/annealing treatments at 650 °C, 720 °C, and 750 °C. Almost 90 pct of stress relaxation was found to occur primarily during heating to the aging temperature as a result of a combination of plasticity and early-stage creep relaxation. Creep-like stress relaxation was observed to evolve at a diminishing rate during the isothermal treatment of Inconel 718 at 720 °C and 750 °C, while no further stress relaxation occurred at 650 °C. This means that a change in hold temperature might have a more immediate impact on stress relaxation than a change in duration of heat treatment. The post-aging ex situ measurements showed that a heat treatment at 750 °C for 8 hours reduced the stresses by approximately 70 pct in Inconel 718. By comparison, when heat treating Udimet 720LI in the same way only a 20 pct stress reduction was observed, which is explained by the higher creep resistance of this alloy. © 2021 Springer Nature Switzerland AG
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    Spatially resolved materials property data from a uniaxial cross-weld tensile test
    (American Society of Mechanical Engineers (ASME), 2009-12) Turski, M; Smith, MC; Bouchard, PJ; Edwards, L; Withers, PJ
    Application of electronic speckle pattern interferometry (ESPI) is described to measure the spatial variation in monotonic tensile stress-strain properties along “cross-weld” specimens machined from a stainless steel three-pass welded plate. The technique, which could also be done with digital image correlation, was applied to quantify how the material 0.2%, 1%, 2%, 5%, 10%, and 20% proof stress varied with distance from the center-line of the weldment for parent and weld material associated with the first and final passes. The stress-strain curves measured by the ESPI method correlated closely with stress-strain data measured using conventional test specimens. The measured results are consistent with the hypothesis that thermo-mechanical cycles associated with the welding process work harden previously deposited (single-pass) weld metal and the surrounding parent material. The stress-strain response of the heat affected zone adjacent to the first weld pass is consistent with an accumulated (equivalent monotonic) plastic strain of 6.5% and that of the first pass weld bead was consistent with an accumulated plastic strain of approximately 4% greater than the state of the final pass weld metal. © 2009, American Society of Mechanical Engineers (ASME)