Browsing by Author "Drew, M"

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    Characterization of complex carbide–silicide precipitates in a Ni–Cr–Mo–Fe–Si alloy modified by welding
    (Elsevier B.V., 2015-07-01) Bhattacharyya, D; Davis, J; Drew, M; Harrison, RP; Edwards, L
    Nickel based alloys of the type Hastelloy-N™ are ideal candidate materials for molten salt reactors, as well as for applications such as pressure vessels, due to their excellent resistance to creep, oxidation and corrosion. In this work, the authors have attempted to understand the effects of welding on the morphology, chemistry and crystal structure of the precipitates in the heat affected zone (HAZ) and the weld zone of a Ni–Cr–Mo–Fe–Si alloy similar to Hastelloy-N™ in composition, by using characterization techniques such as scanning and transmission electron microscopy. Two plates of a Ni–Cr–Mo–Fe–Si alloy GH-3535 were welded together using a TiG welding process without filler material to achieve a joint with a curved molten zone with dendritic structure. It is evident that the primary precipitates have melted in the HAZ and re-solidified in a eutectic-like morphology, with a chemistry and crystal structure only slightly different from the pre-existing precipitates, while the surrounding matrix grains remained unmelted, except for the zones immediately adjacent to the precipitates. In the molten zone, the primary precipitates were fully melted and dissolved in the matrix, and there was enrichment of Mo and Si in the dendrite boundaries after solidification, and re-precipitation of the complex carbides/silicides at some grain boundaries and triple points. The nature of the precipitates in the molten zone varied according to the local chemical composition. © 2015 Elsevier Inc.
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    Characterization of complex carbide–silicide precipitates in a Ni–Cr–Mo–Fe–Si alloy modified by welding
    (Materials Australian and The Australian Ceramic Society, 2015-02-09) Bhattacharyya, D; Davis, J; Drew, M; Harrison, RP; Edwards, L
    Nickel based alloys of the type Hastelloy-N™ are ideal candidate materials for molten salt reactors, as well as for applications such as pressure vessels, due to their excellent resistance to creep, oxidation and corrosion. In this work, the authors have attempted to understand the effects of welding on the morphology, chemistry and crystal structure of the precipitates in the heat affected zone (HAZ) and the weld zone of a Ni–Cr–Mo–Fe–Si alloy similar to Hastelloy-N™ in composition, by using characterization techniques such as scanning and transmission electron microscopy. Two plates of a Ni–Cr–Mo–Fe–Si alloy GH-3535 were welded together using a TiG welding process without filler material to achieve a joint with a curved molten zone with dendritic structure. It is evident that the primary precipitates have melted in the HAZ and re-solidified in a eutectic-like morphology, with a chemistry and crystal structure only slightly different from the pre-existing precipitates, while the surrounding matrix grains remained unmelted, except for the zones immediately adjacent to the precipitates. In the molten zone, the primary precipitates were fully melted and dissolved in the matrix, and there was enrichment of Mo and Si in the dendrite boundaries after solidification, and re-precipitation of the complex carbides/silicides at some grain boundaries and triple points. The nature of the precipitates in the molten zone varied according to the local chemical composition. - Graphical abstract: Display Omitted - Highlights: • Ni-based alloy with Cr, Mo, Si, Fe and C was welded, examined with SEM, EBSD, and TEM. • Original Ni{sub 2}(Mo,Cr){sub 4}(Si,C) carbides changed from equiaxed to lamellar shape in HAZ. • Composition and crystal structure remained almost unchanged in HAZ. • Original carbides changed to lamellar Ni{sub 3}(Mo,Cr){sub 3}(Si,C) in some cases in weld metal. • Precipitates were mostly incoherent, but semi-coherent in some cases in weld metal.
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    The effect of applied stress on the high-temperature creep behaviour and microstructure of NiMoCr Hastelloy-N® alloy
    (Elsevier, 2021-05) Zhu, HL; Muránsky, O; Wei, T; Davis, J; Budzakoska-Testone, E; Huang, HF; Drew, M
    The high-temperature creep behaviour and microstructural evolution of Hastelloy-N® was investigated using miniaturised creep samples tested under vacuum at 973 K (700 °C) and stresses of 100 MPa and 165 MPa. The higher applied stress reduced the creep life of the alloy sevenfold, and the creep mechanism at 165 MPa was predominately dislocation-creep while the creep mechanism at 100 MPa was a combination of dislocation creep, diffusion creep and grain boundary sliding. The post-creep microstructure examination using Electron Back-Scatter Diffraction (EBSD) technique showed significantly larger number of Low-Angle Grain Boundaries (LAGBs) and Geometrically-Necessary Dislocations (GNDs) formed during creep at 165 MPa than at 100 MPa. On the other hand, the microstructure of the sample tested at 100 MPa revealed more pronounced precipitation of secondary carbides along High-Angle Grain Boundaries (HAGBs) due to the longer exposure to high temperature. The precipitation of secondary carbides along grain boundaries resulted in grain boundary embrittlement and the promotion of intergranular cracking, which then resulted in low strain-to-failure in the low-stress creep test sample. In addition, it is shown that the prolonged exposure to the elevated temperature lead to Cr depletion from the matrix, reducing solid solution strengthening during creep. © 2021 Acta Materialia Inc. Published by Elsevier B.V.
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    Simulation of HAZ sub-zone microstructures in P92 steel
    (9th International Conference and Exhibition 2009 Operating Pressure Equipment Incorporating the AINDT Biennial Conference, 2009-08-28) Sunjaya, D; Drew, M; Li, HJ; Dunne, D